MANUFACTURING PROCEDURE

MANUFACTURING PROCESS

Our manufacturing procedure contain on following steps

     .  Selection of Raw material like stainless steel

     .  Stainless steel available in different grade, Pakistani local and imported from Germany, France, Japan.

MAGNETIC STAINLESS STEEL

     .  AISI 410/410X  use for production of gripping instruments like Forceps,Tweezers,retractors

     .  AISI 420A  for cutting instruments like Bone Rongeurs,Chisels,Gouges,scissors ,needle holders 

     .  AISI420B   production for high grade cutting instruments like scissors,Bone Ronerurs  

     .  AISI440C   for cutting high quality instruments like cutely and measuring instruments 

NONE MAGNETIC STAINLESS STEEL

     .  AISI 304  use for making Cannula,Clamps,Holders,Spreaders,Suction tubes

FORGING PROCESS

     .  By hand as well as hammer forging.

     .  Selection of forging process,i.e Hot, Warm or Cold forging

     .  Forging process apply on instruments/devices (Hot, Warm or Cold) for shaping metal parts.

     .  Trimming of excess material and acid cleaning 

MILLING AND TURNING

     .  Cutting away the unnecessary material by milling machines

     .  Making Serrations, Ratchets, Male & Female box Joints and grooves.

FILING, GRINDING & SETTING

     .  Removing of irregularity by grinding wheels and files so instruments develop its final shape.

     .  Initial setting of instruments by hand with different type of gauges

HEAT TREATMENT

     .  Heat treatment is significant process to improve performance and strength of instruments  

     .  Heat treatment process is done to change  physical and mechanical properties of instruments without modification of original shape of instruments           

     .  For soften the material /metal Annealing process done.

     .  Hardening/Tempering process is done to produce durability in the instruments.